APLIXCOM SCADA-MES
- Enhanced Quality of Operations
- Boosted Production Efficiency
- Lower Production Costs
- Ready for Future Challenges
Discover the benefits of the APLIXCOM SCADA-MES software and its powerful modules, including Planner Calendar, Operator Panel, Digital Documentation, Production Genealogy, Quality Control (QC), Maintenance Call-outs (CMMS), and Multidimensional Business Analytics.
Contact us and request a free demonstration of our APLIXCOM SCADA-MES system tailored for your business.
APLIXCOM SCADA-MES
Modules & Features
We provide and integrate IT systems for manufacturing.
We've been providing and integrating IT systems for manufacturing since 2009.
Our clients include:
- Manufacturing companies
- Businesses ranging from 50 to several thousand employees
- Both family-owned enterprises and international corporations
15+
years
of experience
100+
completed
projects
10,000+
users
5-500
workstations
per project
3-12
months
ROI
APLIXCOM SCADA-MES Software with Machine Data Acquisition
What it offers: A ready-to-use platform for enhancing the planning, management, tracking, and accounting of production processes and related areas such as maintenance and quality control—aimed at improving work quality, increasing efficiency, minimizing costs, and preparing your business for future challenges.
Results Achieved with SCADA-MES Implementation
Average outcomes among our clients
Average Data from Result Analyses*
Improvement
Reduced data entry time into the system
up to 75%
Reduced material waiting times
up to 22%
Elimination of paper-based documentation flow
up to 68%
Reduced product defects and complaints
up to 18%
Reduction of incorrect ERP data, increased ERP efficiency
up to 57%
Faster order processing and completion
up to 16%
Reduced downtime and faster issue resolution
up to 8%
* Actual results depend on the initial conditions, project scope, and pre-existing circumstances.
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SCADA-MES Modules & Features
Discover All Benefits
QM: QC
- Continuous monitoring at the workstation
- QC documentation
- Mobile control
- Control questions
- Recording of measurements
- Reports
- QC indicators
DP: Dashboard
- Production dashboard
- Manager’s dashboard
- Workstation dashboard
- Information portal
- Visualisation of halls and workstations
- Visualisation on TV in the halls
RA: Analyses and reports
- More than 35 different reports
- Advanced production report
- Indicators and pivot tables
- Export to MS Excel and PDF
CM: TPM
- Preparation of TPM schemas
- Planning of TPM events for machines, devices and tools
- Recording of results
- Automatic response
ERP: ERP Interface
- Bi-directional interface
- Automatic data update
- Intermediate database tables
- XML files
- MS Excel
- Others on request
ME: MES
- Synchronisation with ERP
- Technological data
- Recording of working time and production data
- Traceability
- Digitisation of documentation
- Alerts and notifications
- Data archiving in an MS SQL database
PC: Planner's Calendar
- Interactive production plan
- Workstation status
- Production progress
- Changeovers
- Material shortages
- Employee shortages
- Maintenance and quality control events
- Actual Operation Time
PA: APS
- Ready-to-use production optimisation algorithms
- Minimisation of changeovers
- Minimisation of breaks
- Grouping by material
- Handling raw material shortages
SC: SCADA
- Possibility of recording 20 parameters from the machine
- MODBUS TCP, OPC UA
- Cooperation with MOXA
- Compatibility with OPC UA servers
- Interface with NETx Automation
CM: CMMS
- Planning of maintenance events
- Tool usage according to machine data
- Malfunction forecasting
- Malfunction calls
- Recording of repair time
- Parts and tool warehouse
PA: Production Planner Calendar
An interactive production schedule with real-time status updates and automatic synchronization with ERP. It optimizes orders, schedules maintenance (UR) and quality control (KJ) events, monitors performance, delays, and records actual operation times. Supports alerts for breakdowns, raw material shortages, and staff unavailability.
Module Features
PA
Interactive production schedule with real-time status updates and a changeover matrix
Automatic synchronization of technological data and orders with ERP (import/export)
New orders are automatically queued at workstations based on available capacity and ERP deadlines, with the option for further optimization
Alerts: workstation statuses, breakdowns, raw material shortages, staff shortages, etc.
Execution status: performance, delays, subcontractors
Recording of actual operation times with the option to adopt them as standard norms
Scheduling of maintenance (UR), quality control (KJ), external, and other events
APS: Advanced Production Scheduling
Optimizes production based on priorities and unique rules for each workstation. Minimizes changeovers and downtime while ensuring ERP deadlines are met. Intelligently queues operations, considering material availability and type while preventing overlapping.
Module Features
PA
Production optimization based on selected priorities
Each workstation can be optimized according to different rules
The system prevents overlapping and ensures ERP deadlines are met
Operation queuing to minimize changeovers
Operation queuing to minimize downtime
Operation queuing based on the primary material
Operation queuing based on available materials
CMMS: Daily & Average MTTR, MTTF, MTBF Indicators
Module Features
PA
MTTR – Daily time from failure occurrence to repair completion
MTTF – Daily time until failure (average operating time of a machine from the start of its use or last repair until a failure occurs)
MTBF – Daily time between repairs, calculated as the sum of MTTR and MTTF
Calculation of daily and average indicators for a selected period
Graphical indicators along with detailed data and reports
Customizable charts and reports
Export reports to MS Excel and PDF
The system learns and updates iperation times automatically
Records and analyzes operation times, comparing them with standard values. Detects discrepancies, accounts for micro-breaks, and allows the implementation of new norms in planning. Generates reports with actual operation times and enables export to Excel/ERP, supporting production process optimization.
Module Features
PA
Definition of standard operation times and recording of actual operation times
Analysis of time differences based on multiple criteria
Ability to implement or refine operation times in production planning
Reports highlighting differences between planned and actual average operation times
Option to define average time, e.g., including or excluding micro-breaks
Ability to adopt average times for selected operations as new standards
Export of actual operation times to MS Excel / ERP
ME: Operator Panel
An intuitive workstation-adapted interface providing essential information and functions. Enables logging of work time, raw material consumption, product quantities, and defects. Provides access to documentation, monitors changeovers and downtimes, supporting precise reporting and production optimization.
Module Features
PA
Essential information and functions for the operator
Customizable screen layout tailored to the workstation
Access to documentation and additional features
Recording of actual operation times: productive and non-productive time
Machine data input or manual entry of good products and defects with classification
Machine reading or manual recording of actual raw material consumption and produced items, including serial numbers
Logging of additional tasks, changeovers, and breaks, subject to supervisor approval
Digital Documentation
Module Features
PA
Visualization of any document with version control in the user’s preferred language
Workstation documentation, employee records, instructions, complaints, product sheets, etc.
One-time, recurring, or updated document presentations
Operator acknowledgment confirmation
Ability to play training videos
Any paper document can be scanned and made available
System logs formal acknowledgment of document review by employees
TR: Traceability & Production Genealogy
Module Features
PA
Registration of batch or serial numbers for consumed raw materials
Generation of serial numbers for semi-finished and finished products
Full product genealogy tracking
Production history with process parameters
Production labels: barcodes and RFID
Label editor for Zebra printers
Archiving of production data and traceability reports
QC: Quality Control
Module Features
PA
Fully customizable control question sets compliant with industry standards and QS/ISO
Result recording: selection from predefined lists or manual entry of measured values
Capability to submit corrective action requests
Automatic QC notifications via SMS, email, or Dashboard if tolerance limits are exceeded
Data archiving for traceability purposes
Direct data recording from measuring devices
Advanced quality analysis tools
RA: Multidimensional Business Analysis
Module Features
PA
35+ report formats with customization options
Linked data: employee, order, operation, tool, cycles, performance, quality, traceability
Graphical charts and pivot tables
Individual configuration for each user
No system expertise required
Operational data for managers and strategic insights for executives
Export ready-made reports to MS Excel and PDF
DP: Dashboard – Real-Time Production Status
CMMS: Complete Maintenance and Repair History
CMMS: Breakdown Call System
