Aplixcom SCADA-MES

Modules and functions

ME: MES

  • Synchronisation with ERP
  • Technological data
  • Recording of working time and production data
  • Traceability
  • Digitisation of documentation
  • Alerts and notifications
  • Data archiving in an MS SQL database 

PC: Planner's Calendar

  • Interactive production plan
  • Workstation status
  • Production progress
  • Changeovers
  • Material shortages
  • Employee shortages
  • Maintenance and quality control events
  • Actual Operation Time

PA: APS

  • Ready-to-use production optimisation algorithms
  • Minimisation of changeovers
  • Minimisation of breaks
  • Grouping by material
  • Handling raw material shortages

SC: SCADA

  • Possibility of recording 20 parameters from the machine
  • MODBUS TCP, OPC UA
  • Cooperation with MOXA
  • Compatibility with OPC UA servers
  • Interface with NETx Automation

CM: CMMS

  • Planning of maintenance events
  • Tool usage according to machine data
  • Malfunction forecasting
  • Malfunction calls
  • Recording of repair time
  • Parts and tool warehouse

QM: QC

  • Continuous monitoring at the workstation
  • QC documentation
  • Mobile control
  • Control questions
  • Recording of measurements
  • Reports
  • QC indicators

DP: Dashboard

  • Production dashboard
  • Manager’s dashboard
  • Workstation dashboard
  • Information portal
  • Visualisation of halls and workstations
  • Visualisation on TV in the halls

RA: Analyses and reports

  • More than 35 different reports
  • Advanced production report
  • Indicators and pivot tables
  • Export to MS Excel and PDF

CM: TPM

  • Preparation of TPM schemas
  • Planning of TPM events for machines, devices and tools
  • Recording of results
  • Automatic response

ERP: Interfejsy ERP

  • Bi-directional interface
  • Automatic data update
  • Intermediate database tables
  • XML files
  • MS Excel
  • Others on request

Aplixcom Connector

Data and information exchange structure

Motivation

Production ERP systems are highly complex and are based on planned data rather than actual data.

They do not always display accurate information.

Planning and accounting for production is difficult and time-consuming.

Manually entering production data results in delays and occasional errors.

Costs must be minimised.

Every facility is different.

Each PLC may be configured differently.

Sometimes a dedicated solution is required.

Local support is essential.

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