APLIXCOM SCADA-MES All-in-One

Software for production management and optimisation.

Aplixcom SCADA-MES

Modules and functions

ME: MES

  • Synchronisation with ERP
  • Technological data
  • Recording of working time and production data
  • Traceability
  • Digitisation of documentation
  • Alerts and notifications
  • Data archiving in an MS SQL database 

PC: Planner's Calendar

  • Interactive production plan
  • Workstation status
  • Production progress
  • Changeovers
  • Material shortages
  • Employee shortages
  • Maintenance and quality control events
  • Actual Operation Time

PA: APS

  • Ready-to-use production optimisation algorithms
  • Minimisation of changeovers
  • Minimisation of breaks
  • Grouping by material
  • Handling raw material shortages

SC: SCADA

  • Possibility of recording 20 parameters from the machine
  • MODBUS TCP, OPC UA
  • Cooperation with MOXA
  • Compatibility with OPC UA servers
  • Interface with NETx Automation

CM: CMMS

  • Planning of maintenance events
  • Tool usage according to machine data
  • Malfunction forecasting
  • Malfunction calls
  • Recording of repair time
  • Parts and tool warehouse

QM: QC

  • Continuous monitoring at the workstation
  • QC documentation
  • Mobile control
  • Control questions
  • Recording of measurements
  • Reports
  • QC indicators

DP: Dashboard

  • Production dashboard
  • Manager’s dashboard
  • Workstation dashboard
  • Information portal
  • Visualisation of halls and workstations
  • Visualisation on TV in the halls

RA: Analyses and reports

  • More than 35 different reports
  • Advanced production report
  • Indicators and pivot tables
  • Export to MS Excel and PDF

CM: TPM

  • Preparation of TPM schemas
  • Planning of TPM events for machines, devices and tools
  • Recording of results
  • Automatic response

ERP: Interfejsy ERP

  • Bi-directional interface
  • Automatic data update
  • Intermediate database tables
  • XML files
  • MS Excel
  • Others on request

KP: Planner's calendar

 Functionality of the module 
Interactive production plan with real-time production status and changeover matrix
Automatic update of technological data and orders to/from ERP
New orders are automatically queued at workstations based on available capacities and ERP deadlines, with further optimization possible
Alerts: workstation statuses, breakdowns, lack of materials, lack of staff, etc.
Execution status: efficiency, delays, subcontractors
Recording of actual operation times with the possibility of adopting them as standards
Planning of events for maintenance, quality control, external, and others

ME: Operator panel

Functionality of the module ME
Key information and functions for the operator
Ability to customize the screen layout for the workstation
Access to documentation and additional functions
Recording of actual operation time: productive and non-productive time
Machine readout or manual entry of good quantity and defects with their classification
Readout from the counter or manual recording of actual raw material usage and produced product with their batch numbers
Recording of additional tasks, changeovers, breaks after supervisor approval

Digital documentation

 
Functionality of the module PA
Visualization of any document with versioning in the user’s preferred language
Workstation documentation, employee records, instructions, complaints, product cards, etc.
Presentation as a one-time, cyclical, or only updated documents
Operator read acknowledgment
Ability to play training videos
Any paper document can be scanned and made available
System record of formal acknowledgment of document review by the employee

TR

Traceability, production genealogy

 
Functionality of the module ME
Batch or serial number registration of used raw materials
Generation of serial numbers for semi-products and products
Registration of full product genealogy
Production history with parameters
Production labels: barcodes and RFID
Label editor for Zebra printers
Archiving production data and traceability reports

QC

Quality control

 
Functionality of the module ME
Registration of batch or serial numbers of used raw materials
Generation of serial numbers for semi-products and products
Registration of full product genealogy
Production history with parameters
Production labels: barcodes and RFID
Label editor for Zebra printers
Archiving production data and traceability reports

CMMS

Emergency call

Dashboard

Production status available online

RA

Multidimensional company analysis

 
Functionality of the module QM
Custom-defined sets of control questions compliant with industry requirements and QS/ISO
Registration of results: selection from the list of answers or entered measurement values
Option to submit corrective actions
Automatic call to QC via SMS, email, Dashboard if tolerance is exceeded
Data archiving for traceability
Option to register data directly from measuring devices
Advanced quality analyses

Discover

Aplixcom SCADA-MES how this system works