APLIXCOM SCADA-MES All-in-One
Software for production management and optimisation.
Aplixcom SCADA-MES
Modules and functions
ME: MES
- Synchronisation with ERP
- Technological data
- Recording of working time and production data
- Traceability
- Digitisation of documentation
- Alerts and notifications
- Data archiving in an MS SQL database
PC: Planner's Calendar
- Interactive production plan
- Workstation status
- Production progress
- Changeovers
- Material shortages
- Employee shortages
- Maintenance and quality control events
- Actual Operation Time
PA: APS
- Ready-to-use production optimisation algorithms
- Minimisation of changeovers
- Minimisation of breaks
- Grouping by material
- Handling raw material shortages
SC: SCADA
- Possibility of recording 20 parameters from the machine
- MODBUS TCP, OPC UA
- Cooperation with MOXA
- Compatibility with OPC UA servers
- Interface with NETx Automation
CM: CMMS
- Planning of maintenance events
- Tool usage according to machine data
- Malfunction forecasting
- Malfunction calls
- Recording of repair time
- Parts and tool warehouse
QM: QC
- Continuous monitoring at the workstation
- QC documentation
- Mobile control
- Control questions
- Recording of measurements
- Reports
- QC indicators
DP: Dashboard
- Production dashboard
- Manager’s dashboard
- Workstation dashboard
- Information portal
- Visualisation of halls and workstations
- Visualisation on TV in the halls
RA: Analyses and reports
- More than 35 different reports
- Advanced production report
- Indicators and pivot tables
- Export to MS Excel and PDF
CM: TPM
- Preparation of TPM schemas
- Planning of TPM events for machines, devices and tools
- Recording of results
- Automatic response
ERP: Interfejsy ERP
- Bi-directional interface
- Automatic data update
- Intermediate database tables
- XML files
- MS Excel
- Others on request
KP: Planner's calendar
| Functionality of the module | |
|---|---|
| Interactive production plan with real-time production status and changeover matrix | ✔ |
| Automatic update of technological data and orders to/from ERP | ✔ |
| New orders are automatically queued at workstations based on available capacities and ERP deadlines, with further optimization possible | ✔ |
| Alerts: workstation statuses, breakdowns, lack of materials, lack of staff, etc. | ✔ |
| Execution status: efficiency, delays, subcontractors | ✔ |
| Recording of actual operation times with the possibility of adopting them as standards | ✔ |
| Planning of events for maintenance, quality control, external, and others | ✔ |
ME: Operator panel
| Functionality of the module | ME |
|---|---|
| Key information and functions for the operator | ✔ |
| Ability to customize the screen layout for the workstation | ✔ |
| Access to documentation and additional functions | ✔ |
| Recording of actual operation time: productive and non-productive time | ✔ |
| Machine readout or manual entry of good quantity and defects with their classification | ✔ |
| Readout from the counter or manual recording of actual raw material usage and produced product with their batch numbers | ✔ |
| Recording of additional tasks, changeovers, breaks after supervisor approval | ✔ |
Digital documentation
| Functionality of the module | PA |
|---|---|
| Visualization of any document with versioning in the user’s preferred language | ✔ |
| Workstation documentation, employee records, instructions, complaints, product cards, etc. | ✔ |
| Presentation as a one-time, cyclical, or only updated documents | ✔ |
| Operator read acknowledgment | ✔ |
| Ability to play training videos | ✔ |
| Any paper document can be scanned and made available | ✔ |
| System record of formal acknowledgment of document review by the employee | ✔ |
TR
Traceability, production genealogy
| Functionality of the module | ME |
|---|---|
| Batch or serial number registration of used raw materials | ✔ |
| Generation of serial numbers for semi-products and products | ✔ |
| Registration of full product genealogy | ✔ |
| Production history with parameters | ✔ |
| Production labels: barcodes and RFID | ✔ |
| Label editor for Zebra printers | ✔ |
| Archiving production data and traceability reports | ✔ |
QC
Quality control
| Functionality of the module | ME |
|---|---|
| Registration of batch or serial numbers of used raw materials | ✔ |
| Generation of serial numbers for semi-products and products | ✔ |
| Registration of full product genealogy | ✔ |
| Production history with parameters | ✔ |
| Production labels: barcodes and RFID | ✔ |
| Label editor for Zebra printers | ✔ |
| Archiving production data and traceability reports | ✔ |
CMMS
Emergency call
Dashboard
Production status available online
RA
Multidimensional company analysis
| Functionality of the module | QM |
|---|---|
| Custom-defined sets of control questions compliant with industry requirements and QS/ISO | ✔ |
| Registration of results: selection from the list of answers or entered measurement values | ✔ |
| Option to submit corrective actions | ✔ |
| Automatic call to QC via SMS, email, Dashboard if tolerance is exceeded | ✔ |
| Data archiving for traceability | ✔ |
| Option to register data directly from measuring devices | ✔ |
| Advanced quality analyses | ✔ |